Corn Production Line

Your Professional Corn Production Line Supplier

 

Zhucheng Zhonggong Machinery Co., Ltd. is dedicated to the research, design, manufacturing, and provision of modern services in the food machinery sector. Our main products include high-temperature sterilization retort, jacketed kettle, automatic loading and unloading cage production lines, egg production lines, fresh corn production lines, pet canning lines, etc.....Our comprehensive product line caters to a wide range of sterilization needs for packaged foods, including high-temperature cooking bags/pouches, aluminum foil boxes/cans, tin cans, glass bottles, PP bottles, and other similar products.
 

Professional Team
Our team comprises experienced designers, six overseas engineers specializing in installation projects abroad, three quality control (QC) specialists, and five international sales teams.

 

One-stop Solution
We offer an integrated suite of services encompassing research and development (R&D), design, production, and turnkey project implementation, ensuring seamless support throughout the entire process.

 

Advanced Production Equipment
Our state-of-the-art facilities are equipped with laser cutting machines, plasma welding machines, pipe welding machines, flange welding machines, and bending machines to ensure precision and efficiency in manufacturing.

 

Sales Market
Our products are distributed across diverse markets, including Southeast Asia (Indonesia, Singapore, Malaysia), North America (United States, Canada), Oceania (Australia), and Europe.

 
 

Specification of Corn Production Line

 

Name

Model Specifications

Capacity

500kg/hour

Washing Machine

Bubble(dry bean 1T/H); Bubble +lifting; Empty can

Packaging Size

900 ml

Soak

With lifting

Lifting conveyor

Moving to tank of filling machine

Filling Machine

Use measuring working way; liquid

Sealing Machine

Sealing Can

Loading/Unloading Can

By magnetic

Drying

By air

Labeling Machine

Sticker label

Print Machine

Print date

Carton Erector

Automatic

Carton Sealing

Use tape

 

Types of Corn Production Line

 

The corn production lines produced by our company mainly include the following types

Automatic Fresh Corn Production Line

Fresh Sweet Corn Cooking And Deep Processing Line

Fresh sweet corn cooking and deep processing line is a complete industrial system designed to automate the processing and vacuum-sealing of sweet corn cobs. This type of production line is widely used in the food industry to produce ready-to-cook or ready-to-eat sweet corn products with extended shelf life.

Automatic Fresh Corn Production Line

Automatic Fresh Corn Production Line

The fresh corn quick-freezing production line is mainly used to freeze fresh corn quickly to maintain its taste and nutrition.This kind of production line has a high degree of automation, which can effectively improve production efficiency, and ensure the standardization and stability of products, and the quick-frozen corn can be stored for a long time, which is convenient for transportation and sales.

Canned Sweet Corn Processing Line

Canned Sweet Corn Processing Line

Canned sweet corn processing line is a series of machines and steps that process sweet corn into canned corn. The process includes receiving, inspecting, husking, washing, cutting, and blanching the corn.

 

Applications of Corn Production Line
 

Food Industry
Corn starch, corm oil, corn syrup and other products are important raw materials in food processing and are widely used in pastries, candies, beverages, condiments and other fields.

 

Feed industry
Corn gluten meal, corn germ meal and other by-products are high-quality animal feed raw materials, which help to improve the nutritional value of feed and promote the development of animal husbandry.

 

Chemical Industry
The development of corn alcohol, corn bioplastics and other products has provided new growth points for the chemical industry and promoted the development of green chemistry.

 

Pharmaceutical industry
Certain active ingredients extracted from corn, such as polysaccharides and antioxidant substances, have potential application value in the pharmaceutical field.

 

Fresh corn processing
The application of cleaning, peeling, cutting and shaping, fresh-keeping packaging and other equipment has significantly improved the production efficiency and product quality stability of fresh corn.

 

Corn Production Line Processing Flow

 

 

1

Peeling:The outer husk of the corn is removed mechanically or manually in preparation for subsequent processing.

2

Cutting: Corn can be cut to the right length, such as whole or in sections, to meet different market needs.

3

Cleaning: Use clean water or the water containing an appropriate amount of disinfectant to clean the corn to remove impurities, soil and pesticide residues on the surface of the corn.

4

Air drying: Remove the moisture on the surface of the cleaned corn to avoid the formation of ice cubes during the quick-freezing process, which will affect the product quality.

5

Flash freezing: This is the core link, using quick-freezing equipment, such as liquid nitrogen quick-freezer or quick-freezing tunnel, so that corn can quickly pass through the maximum ice crystal formation zone (-1 to -5°C) in a short time (usually about 30 minutes) to form fine Xiaoice crystals, reducing the damage to cell tissues, so as to ensure the taste and nutrition of corn.

6

Vacuum packaging: After freezing, vacuum packaging equipment is used to package corn to prevent oxidation and deterioration of corn during storage and transportation, and also to avoid microbial contamination and extend the shelf life.

7

Sterilizing: Put the corn after packing into the sterilization pot to kill bacteria,in order to extend the shelf life.

 

Safety Precautions for Corn Production Line Operation

 

Because corn production line always has hostile working environment, before corn production line working, we should read the instructions and learn about the safety knowledge, for example, we should tighten the gusset, wear the gauze mask and protective glasses.


Before corn production line working, check whether the turning parts are flexible without bump, and ensure there has no impurities in the machine and lubrication oil is enough.


During corn production line working, feed corncobs evenly and guard against stones, crabstick or other hard matter mixing into the machine.


The junction of the transmission belt should be firm enough. Prohibit any object contacting the transmission part.


The transmission ratio between the supporting drive and the corn production line should accord with the requirements so as to avoid fierce vibration due to high revolving speed of the corn production line and personal damage due to parts damagement or fastener loosening.


Don’t make the corn production line work for over 8 hours. After each time of working, we should halt the machine and check, adjust and lubricate it.


Corn production line always adopts diesel engine as drive, so we can put a flameproof enclosure on the exhaust pipe to avoid fire hazard. 

 

Packaging and Shipping

 

 

Packaging

● Wooden box or wooden frame

● Woodwork will be fumigated in many country

● If container is too tighten, we will use pe- film for packing or pack it according to customers special request.

● Machines will be Split to facilitate placement

Shipping

We will help you to choose the best shipping way according to your detail requirements. By sea, by air, or by express, etc.

 

Our Service

Pre Sale

Professional sales staff provide patient guidance, 24h/7d service, production according to customer requirements, and meet customer customization needs.

On Sale

Visualize the production process and provide customers with timely feedback on production progress, so that customers can fully understand the progress of their equipment and arrange the project progress reasonably.

After Sale

Regularly consult customers on the use of their equipment, and provide timely feedback or solutions within 24 hours for any problems.

 

Our Factory

 

Our company was established in 2002. Our factory is located in Zhucheng City Shandong Province of China, covers an area of 11000 square meters. We introduced Japanese original modified atmosphere sterilization technology, combined with the actual needs of the domestic food companies, developed a modified atmosphere sterilization retorts, and set a precedent for the domestic food companies, which is limited to the high temperature and high pressure sterilization mode, completely replaced imported sterilization equipment. 

 

 

Our Certificate

 

 

Our company has a national pressure vessel manufacturing license qualification(Certificate Number: TS2237350-2013), and successfully passed the food safety regulator's Shandong Province, the KYL type retorts Open the door security chain device identification(ID: SY-WT-2010-0019), and the products have passed the ISO9001 international management system certification. 

 

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FAQ

Q: What is a corn production line?

A: A corn production line is an automated production process specifically used to process corn, including cleaning, soaking, crushing, separation, and refining of corn, and ultimately produces a variety of products such as corn starch, corn oil, and corn protein powder.

Q: How to solve the motor failure on the corn production line?

A: To solve the motor failure on the corn production line, you need to first check whether the voltage is stable, whether the motor lacks lubricating oil, and whether the equipment is overloaded. Take corresponding solutions for specific problems, such as adjusting the voltage, replenishing lubricating oil, and reducing the equipment load.

Q: What is the degree of automation of the corn production line?

A: Modern corn production lines generally have a high degree of automation, using advanced technologies such as PLC control systems and sensors to achieve automatic operation and monitoring of equipment. This can not only improve production efficiency, but also reduce labor costs and operational difficulties.

Q: What types of crushers are there on the corn production line?

A: The crushers on the corn production line mainly include hammer crushers, roller crushers and other types. These crushers break corn kernels into smaller particles or powders through different working principles for subsequent separation and refining.

Q: How to improve the production efficiency of the corn production line?

A: Improving the production efficiency of the corn production line can be achieved by optimizing the production process, improving the degree of equipment automation, strengthening equipment maintenance, and improving employee operating skills. At the same time, advanced production technology and equipment can also be used to improve production efficiency.

Q: How to choose a corn production line that suits you?

A: Choosing a corn production line that suits you needs to consider multiple factors, including production scale, product type, raw material source, investment budget, etc. Enterprises need to make comprehensive considerations and evaluations based on their actual conditions and choose production line configurations and equipment selections that suit them.

As one of the most professional corn production line suppliers in China, we're featured by quality products and low price. Please rest assured to buy customized corn production line made in China here from our factory. Contact us for quotation.