Zhucheng Zhonggong Machinery Co., Ltd. is dedicated to the research, design, manufacturing, and provision of modern services in the food machinery sector. Our main products include high-temperature sterilization retort, jacketed kettle, automatic loading and unloading cage production lines, egg production lines, fresh corn production lines, pet canning lines, etc.....Our comprehensive product line caters to a wide range of sterilization needs for packaged foods, including high-temperature cooking bags/pouches, aluminum foil boxes/cans, tin cans, glass bottles, PP bottles, and other similar products.
Professional Team
Our team comprises experienced designers, six overseas engineers specializing in installation projects abroad, three quality control (QC) specialists, and five international sales teams.
One-stop Solution
We offer an integrated suite of services encompassing research and development (R&D), design, production, and turnkey project implementation, ensuring seamless support throughout the entire process.
Advanced Production Equipment
Our state-of-the-art facilities are equipped with laser cutting machines, plasma welding machines, pipe welding machines, flange welding machines, and bending machines to ensure precision and efficiency in manufacturing.
Sales Market
Our products are distributed across diverse markets, including Southeast Asia (Indonesia, Singapore, Malaysia), North America (United States, Canada), Oceania (Australia), and Europe.
Specification of Water Spray Retort
|
Designed temperature |
145℃ |
|
Designed pressure |
0.5MPa |
|
Retort dia. |
1300 mm |
|
Volume |
5.2 m3 |
|
Dimension |
5020×2006×2230 mm |
|
Net weight |
2400 kg |
Types of Water Spray Retort
The water spray retorts produced by our company mainly include the following types
Automatic Water Spray Autoclave
Water Spray Retort Canning Olive Retort Food Canning Rotary Sterilization Food Sterilizer Retort Machine is mainly composed of the horizontal body, the heat exchanger, the circulating water pump, the pipeline and various valves, as well as the automatic control system.
Rotary Type Water Spray Retort
Automatic rotary type water spray retort is widely used in the sterilization process of filling porridge/Congee, fruit milk, beverage, sauce and other products, especially for high viscosity and large capacity food. During the sterilization process, the rotating cage continuously rotates to ensure that the sterilized product does not layer or settle within its shelf life.
Shake Type Water Spray Retort
The shake type water spray retort is a type of oscillating sterilizer that allows the product to move back and forth, thereby accelerating heat transfer inside the packaging, reducing heating and heat penetration time, and improving the taste of food.
Advantages of Water Spray Retorts
Precise temperature control
Water spray retorts allow for precise temperature control, which is crucial for heat treating different types of materials. This precision allows for consistent results and can help reduce the risk of defects.
Faster heat-up and cool-down times
Water spray retorts typically have a faster heat-up and cool-down time compared to other heat treatment methods. This can be an advantage when processing large quantities of materials or when working with materials that require quick temperature changes.
High temperature capacity
Water spray retorts are capable of handling higher temperatures than some other heat treatment methods. This can be useful for heat treating materials that require higher temperatures for the desired outcome.
Easy to use and operate
Water spray retorts are relatively easy to operate, and require minimal maintenance. This makes them a cost-effective option for heat treating materials in many industries.
Wide Range of Applications
Water spray retorts can be used to treat a wide range of materials, including chemicals, plastics, and organic compounds.
Applications of Water Spray Retort
Drinks (vegetable protein, tea, coffee): Tin can, Aluminum can, Aluminum bottle, Plastic bottles, cups, Glass jars, Flexible packaging pouch.
Dairy products: Tin cans, plastic bottles, cups, glass bottles, flexible packaging bags
Vegetables and fruits (mushrooms, vegetables, beans): Tin cans, glass bottles, flexible packaging bags, Tetra Recart
Meat, poultry:Tin cans, aluminum cans, flexible packaging bags
Fish and seafood: Tin cans, aluminum cans, flexible packaging bags
Baby food:Tin cans, glass jars, flexible packaging bags
Ready-to-eat meals: Pouch sauces, pouch rice, plastic trays, aluminum foil trays
Pet food: Tin can, aluminum tray, plastic tray, flexible packaging bag
Operation Steps of Water Spray Reactor
Loading
Canned or packaged foods are systematically loaded into the retort chamber.
Sealing
The chamber is hermetically sealed, creating an airtight environment.
Heating & Sterilizing
Unlike traditional methods where cans might be fully submerged in water, the Water Spray Retort uses steam to heat the water, which is then sprayed onto the cans. This technique ensures uniform temperature distribution, effectively killing off any potential pathogens.
Cooling
Post-sterilization, the retort introduces cool water in a spray form to bring down product temperatures, thus preventing overcooking and ensuring the desired product quality.
Unloading
Upon completion, the chamber’s pressure is normalized, and products are readied for unloading.
Packaging and Shipping
|
Packaging |
Using wooden boxes, tarpaulins or other packing methods to meet customer requirements. Regardless of the packaging method, we will reinforce the retorts and their accessories before delivery to ensure that the retorts will not receive damage during transportation. |
|
Shipping |
We will help you to choose the best shipping way according to your detail requirements. By sea, by air, or by express, etc. |
Our Service
Pre Sale
Professional sales staff provide patient guidance, 24h/7d service, production according to customer requirements, and meet customer customization needs.
On Sale
Visualize the production process and provide customers with timely feedback on production progress, so that customers can fully understand the progress of their equipment and arrange the project progress reasonably.
After Sale
Regularly consult customers on the use of their equipment, and provide timely feedback or solutions within 24 hours for any problems.
Our Factory
Our company was established in 2002. Our factory is located in Zhucheng City Shandong Province of China, covers an area of 11000 square meters. We introduced Japanese original modified atmosphere sterilization technology, combined with the actual needs of the domestic food companies, developed a modified atmosphere sterilization retorts, and set a precedent for the domestic food companies, which is limited to the high temperature and high pressure sterilization mode, completely replaced imported sterilization equipment.
Our Certificate
Our company has a national pressure vessel manufacturing license qualification(Certificate Number: TS2237350-2013), and successfully passed the food safety regulator's Shandong Province, the KYL type retorts Open the door security chain device identification(ID: SY-WT-2010-0019), and the products have passed the ISO9001 international management system certification.
As one of the most professional water spray retort suppliers in China, we're featured by quality products and low price. Please rest assured to buy customized water spray retort made in China here from our factory. Contact us for quotation.
Canned Tuna And Beef Retort, cured meat sterilization retort, horizental autoclave