Quail Egg Production Line

Your Professional Quail Egg Production Line Supplier

 

Zhucheng Zhonggong Machinery Co., Ltd. is dedicated to the research, design, manufacturing, and provision of modern services in the food machinery sector. Our main products include high-temperature sterilization retort, jacketed kettle, automatic loading and unloading cage production lines, egg production lines, fresh corn production lines, pet canning lines, etc.....Our comprehensive product line caters to a wide range of sterilization needs for packaged foods, including high-temperature cooking bags/pouches, aluminum foil boxes/cans, tin cans, glass bottles, PP bottles, and other similar products.
 

Professional Team
Our team comprises experienced designers, six overseas engineers specializing in installation projects abroad, three quality control (QC) specialists, and five international sales teams.

 

One-stop Solution
We offer an integrated suite of services encompassing research and development (R&D), design, production, and turnkey project implementation, ensuring seamless support throughout the entire process.

 

Advanced Production Equipment
Our state-of-the-art facilities are equipped with laser cutting machines, plasma welding machines, pipe welding machines, flange welding machines, and bending machines to ensure precision and efficiency in manufacturing.

 

Sales Market
Our products are distributed across diverse markets, including Southeast Asia (Indonesia, Singapore, Malaysia), North America (United States, Canada), Oceania (Australia), and Europe.

 
 

Specification of Quail Egg Production Line

 

Specification of Quail Egg Production Line

Capacity

300kg/h-500kg/h

Power

11.4kw

Water consumption

6T/8h

Operator

2-3 people

External boiler output steam

300kg/h

External boiler pressure

0.5-0.7Mpa

 

Types of Quail Egg Production Line

 

The quail egg production lines produced by our company mainly include the following types

Automatic Quail Egg Peeling Machine

Automatic Quail Egg Peeling Machine

The quail egg peeling machine is a quail egg automatic boiled egg peeling production line that our company learns from Taiwan and Japanese technology,and improved according to the actual needs of our customers.

Automatic Quail Egg Cooking Machine

Automatic Quail Egg Cooking Machine

Our company produced automatic quail eggs cooking equipment learns from Taiwan and Japanese technology,and improved according to the actual needs of our customers.The production line has the advantages of low energy consumption,low labor and high yield.

Automatic Quail Egg Processing Machine

Automatic Quail Egg Processing Machine

The production line set quail eggs pre-warm soak, enhance the delivery, spiral boiled eggs, low temperature cooling, crushed shell, shelling, selected transport as a whole. Fresh eggs for pre-warm soaking after cooking, cooked eggs and then quickly cooled shell after shelling.

 

 
Characteristics of Quail Egg Production Line
 
01/

High Capacity and Efficiency

Processing 300kg - 1,000kg quail eggs per hour. Continuous operation ensures high throughput with minimal downtime.

02/

Automated Operation

The entire process, from boilling to peeling, is fully automated, reducing labor costs and minimizing human error. Operators can control and monitor the entire line via a centralized control panel, making it easy to manage.

03/

Gentle Egg Handling

Each component of the quail egg production line is designed to handle delicate quail eggs carefully, reducing the risk of cracks or damage during the process.

04/

Adjustable Settings

Boiling time, water temperature, cracking intensity, and peeling pressure can all be customized to suit different batches of eggs or production requirements. This flexibility allows the line to process eggs of varying sizes or shell conditions.

05/

Hygienic Design

Made from stainless steel, the quail egg production line is easy to clean and maintain, ensuring compliance with food safety standards. The line is designed with sanitation in mind, with smooth surfaces and easy access points for thorough cleaning.

06/

Low Maintenance

The quail egg production line is built to operate reliably over long periods, with minimal maintenance requirements. This ensures consistent performance and reduces downtime.

 

Applications of Quail Egg Production Line
 

Food processing industry
In the food processing industry, quail egg production line is mainly used for processing and packaging quail egg products. Through cleaning, egg beating, stirring, filtering and other processes, various delicious quail egg products are finally made. In addition, the production line can also be used to make other egg products, such as egg custard, duck egg rolls, etc.

 

Agricultural breeding
In the field of agricultural breeding, quail egg production line can cultivate better quality varieties by screening and processing quails of different varieties, improve breeding benefits and market competitiveness.

 

Braising processing
Quail egg steaming and shelling line is a complete set of processing equipment integrating soaking and cleaning, spiral steaming, shell crushing and braising. The equipment has a high degree of automation and high production efficiency, which is suitable for the needs of egg processing enterprises such as quail eggs with shells. Its characteristics include visual touch screen control, continuous assembly line production, efficient cleaning and steaming, low energy consumption, etc.

 

‌Other applications‌
The quail egg production line can also be used in the production of other egg products, such as the bleaching and boiling of dehydrated vegetables, kelp shreds, squid and other products. In addition, the quail egg pasteurization line is widely used in the braising and ripening of rice, eggs, meat, fish, dried tofu, popcorn, sweet corn cobs, spiced peanuts, melon seeds, etc., as well as the killing of vegetables, kelp and fungi.

 

Quail Egg Production Line Operation Process
 

Quail Eggs Loading and Feeding

Quail eggs are loaded into the hopper and gently fed into the billing machine.

Quail Eggs Boiling

The quail eggs are boiled in a controlled-temperature tank for a set duration, ensuring uniform cooking.

Quail Eggs Cooling

After boiing, the quail eggs move through a rapid cooling system that helps loosen the shells for easy peeling.

Quail Eggs Cracking

The cooled quail eggs pass through a quail egg cracking machine that gently cracks the eggshells without damaging the egg whites.

Quail Eggs Peeling

The cracked quail eggs are peeled using a mechanical peeling system, the quail egg peeling machine is designed to mimic the steps of manual shelling, it can efficiently remove the quail eggshell without damaging the egg.

Quail Eggs Inspection and Sorting

The peeled quail eggs are inspected for quality, and any damaged eggs are removed. Sorting is done if necessary.

 

Packaging and Shipping

 

Packaging

● Wooden box or wooden frame

● Woodwork will be fumigated in many country

● If container is too tighten, we will use pe- film for packing or pack it according to customers special request.

● Machines will be Split to facilitate placement

Shipping

We will help you to choose the best shipping way according to your detail requirements. By sea, by air, or by express, etc.

 

Our Service

Pre Sale

Professional sales staff provide patient guidance, 24h/7d service, production according to customer requirements, and meet customer customization needs.

On Sale

Visualize the production process and provide customers with timely feedback on production progress, so that customers can fully understand the progress of their equipment and arrange the project progress reasonably.

After Sale

Regularly consult customers on the use of their equipment, and provide timely feedback or solutions within 24 hours for any problems.

 

Our Factory

 

Our company was established in 2002. Our factory is located in Zhucheng City Shandong Province of China, covers an area of 11000 square meters. We introduced Japanese original modified atmosphere sterilization technology, combined with the actual needs of the domestic food companies, developed a modified atmosphere sterilization retorts, and set a precedent for the domestic food companies, which is limited to the high temperature and high pressure sterilization mode, completely replaced imported sterilization equipment. 

 

 

Our Certificate

 

 

Our company has a national pressure vessel manufacturing license qualification(Certificate Number: TS2237350-2013), and successfully passed the food safety regulator's Shandong Province, the KYL type retorts Open the door security chain device identification(ID: SY-WT-2010-0019), and the products have passed the ISO9001 international management system certification. 

 

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FAQ

Q: What is a quail egg production line?

A: The quail egg production line is an automated production equipment that integrates quail egg processing, including a series of processes from quail egg pretreatment, boiling, shelling, cleaning, pickling (if necessary), baking (if necessary) to packaging.

Q: What are the main components of the quail egg production line?

A: The main components of the quail egg production line include warm water egg soaking equipment, egg boiling equipment, shelling equipment, cleaning equipment, pickling equipment (optional), baking equipment (optional), and conveying equipment.

Q: Does the quail egg production line require regular maintenance?

A: Yes, the quail egg production line requires regular maintenance to ensure the normal operation of the equipment and extend its service life. Maintenance includes cleaning the equipment, checking whether the equipment parts are worn or damaged, and replacing damaged parts in time.

Q: How to choose a quail egg production line that suits you?

A: When choosing a quail egg production line that suits you, you need to consider your production needs, budget, equipment quality, after-sales service and other factors. It is recommended that customers conduct sufficient market research and comparison before purchasing, and choose suppliers with good reputation and reliable quality.

Q: How does the egg boiling equipment on the quail egg production line work?

A: The egg boiling equipment boils quail eggs by heating and maintaining a certain water temperature. The equipment is equipped with a heating device and a temperature control system to ensure that the quail eggs are heated evenly during the boiling process to achieve the ideal boiling effect.

Q: Does the quail egg production line support remote control?

A: Some advanced quail egg production lines support remote control functions. Customers can remotely monitor and operate the production line through the Internet or mobile devices, so they can understand the production status and adjust production parameters at any time.

As one of the most professional quail egg production line suppliers in China, we're featured by quality products and low price. Please rest assured to buy customized quail egg production line made in China here from our factory. Contact us for quotation.